In the current context where the demand for refined operation and maintenance of industrial equipment is experiencing explosive growth, Xinxiang Jinyu Filter Industry Company, leveraging its fifteen years of profound technological accumulation, has launched a brand-new oil filter solution for screw air compressors. This system precisely targets the core protection requirements of screw air compressors. Through material innovation and upgrading as well as ingenious structural design, it has successfully achieved a leapfrog synchronous improvement in filtration efficiency and equipment service life, bringing about a brand-new transformation to the field of industrial equipment operation and maintenance.
1. Dual-dimensional precise filtration technology: Building a precise protective barrier
The new oil filter system ingeniously adopts a composite fiber gradient filter layer design, which is like an intelligent capture net, precisely targeting the key wear particle range of 5-10μm, achieving targeted and efficient capture. Its filter material has undergone advanced nanocrystallization treatment, which not only stably maintains an ultra-high basic filtration efficiency of 98%, but also strictly controls the pressure drop fluctuation within 0.03MPa, ensuring the stable and smooth operation of the system. The innovative dynamic flow channel regulation technology is a major highlight. It acts like an intelligent butler, automatically and precisely adjusting the pore distribution based on the changes in oil viscosity, effectively avoiding the industry problem of sudden drops in flow during low-temperature startup, and providing comprehensive and precise protection for equipment operation.
2.dual upgrade in material resistance: Breaking through the extreme challenges of working conditions
To overcome the industry problem of filter paper carbonization under high-temperature working conditions, this system boldly adopts silicon-based ceramic fiber composite materials. Laboratory rigorous test data show that in a continuous high-temperature operating environment of 120℃, the anti-carbonization time of this material is significantly extended by 40% compared to traditional filter paper, greatly enhancing the stability of the system in high-temperature conditions. Meanwhile, the filter element housing ingeniously adopts a composite structure of 316L stainless steel and biodegradable resin, which not only ensures excellent corrosion resistance but also fully meets environmental protection requirements, achieving a perfect balance between performance and environmental protection.
3. Optimization Design of Operation and Maintenance Costs: Initiating a New Model of efficient Economy
The product innovatively designs a modular replacement unit. Users can replace the core filter layer separately according to their actual needs, directly reducing maintenance costs by 35% and effectively alleviating the operational and maintenance burden on enterprises. When paired with an intelligent differential pressure monitoring system, it is like equipping the equipment with a “health monitoring expert”, which can accurately determine the impurity load status and bid farewell to the resource waste caused by traditional time-based replacement. In the typical industrial scenario of metal processing where the dust concentration is as high as 15mg/m³, this system has demonstrated strong capabilities, with a stable operation cycle of up to 2,200 hours, far exceeding industry expectations.
At present, this new generation of oil filter system has successfully passed the international cleanliness certification and has smoothly completed the installation test. The feedback data is remarkable: The average annual unplanned downtime of screw air compressors equipped with this oil filtration system has decreased by 27%, significantly enhancing the operational efficiency and stability of the equipment.
Post time: Apr-24-2025